Stiff-Contact Force Control on a CNC Machine

D. Hanafi and J. Katupitiya (Australia)

Keywords

Force Control, stiff contact operations, machine tools

Abstract

Primary aim of this work is to develop a force control sys tem that can maintain accurate desired forces during a very stiff contact operation. The designed controller operates in a dynamic environment and maintains the tool forces on a CNC machine at desired values. The complete control system operates in a manner similar to reaction compen sation. The force controller used can be viewed as an in tegrating on-off controller with no integral wind-up. This way the dependency of the control efforts on error signals has been eliminated. It brings in artificial damping that en sures the stability of the control system. The designed force controller operates within limited tool path disturbances. The controller requires the feed forward of a nominal tool path. A secondary contribution of this work is the design of a generic external control loop for commercial CNC ma chines that enables the sensor integration for active control.

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